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CARBON INJECTION: Carbon injection  in EAF is now a day adopted world wide .In this process the carbon particles are pressurized in a vessel through dry compressed air and injected into the bath .With this practices following benefits are achieved. By injecting carbon on oxidized slag CO2  formation takes place .Evolution of CO2 bubbles makes the  slag foamy and as a result submerged  arching takes place which in turns gives better energy utilization. Oxidizing slag erodes the furnace refractory and thus  by calculated injection of carbon the O2 level of slag can be maintained to the desired extent to achieved good life of furnace refractory. The formation of CO2 is is an exothermic  reaction, which liberate good  amount of heat energy .Thus by these post combustion process the good source of energy getting wasted as CO is  converted to CO2 in the bath itself. With all the above benefits the carbon injection has become popular practice in primary  steel making through EAF.

 

OXYGEN LANCING : In EAF oxidizing period of steel making is carried out in which oxygen is blown in the Furnace .In the conventional method of lancing oxygen is blown manually , which is costly and time taking process. With this process the possibility of boiling in the furnace is more due to formation of differential carbon layer through sallow blowing .To over come this method of lancing with supersonic lance has become a common practice. In this process lancing is done through a specially designed lance which ejects O2 at a velocity of app. 1.5 Mach (i.e 1.5 times velocity of sound .) With this the oxygen is penetrated 700MW deep into the bath which avoids formation of differential carbon layer and  50NM3 oxygen can be blown safely into the furnace.

 
Major benefits :
Reduces oxygen blowing time .
Avoid boiling in furnace due to differential carbon layer.
Easy and safe in operation
Cost effective as less consumables are required .
 
   
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